Automatic Brick Packaging System with One-Touch Brick Type Switching and Multi-Brick-Type Automatic Packaging for Efficient Clay Brick Stacking

Equipment Introduction

Traditional brick manufacturing relied on manual labor for unloading bricks from kiln cars, stacking, and packaging operations. This approach proved inefficient with rising labor costs, significant physical strain on workers, high safety risks, and inconsistent packaging quality that limited production capacity and profitability.

Modern automated brick stacking and packaging systems revolutionize this process with fully automated workflows. Advanced robots precisely identify and unload red bricks from kiln cars, intelligent algorithms optimize stacking patterns, and automated packaging systems use high-strength strapping bands for unmanned operations.

This advanced system dramatically enhances production efficiency by reducing labor requirements and operational costs while enabling continuous 24/7 operation to meet demanding order schedules. Automated handling minimizes brick breakage rates, improving product quality and overall enterprise competitiveness through cost reduction, efficiency improvement, and intelligent manufacturing upgrades.

Brictec Automatic Brick Stack Unloading & Strapping System

This versatile system offers customizable configurations to accommodate diverse brick types and stacking patterns. It efficiently unloads fired bricks from kiln cars using single-layer, multi-layer, or full-stack methods, then reorganizes them into optimized stacks with forklift-accessible gaps for standard bricks, KP1 bricks, and other varieties. The system eliminates pallet requirements, streamlining labor and maximizing efficiency.

• Consistent brick production volume
• Minimal damage or adhesion between bricks
• Well-aligned original stacks for optimal processing

Pneumatic-assisted fixtures provide lightweight and flexible operation, specifically designed for scenarios with severe brick adhesion or high breakage rates. This system offers low investment costs, simple and stable operation, and compatibility with all market-available brick types. Future upgrades to fully automatic unloading and packaging systems are seamlessly supported.

• Multi-brick-type automatic packaging capability
• High efficiency, stability, and low investment cost
• Automated, intelligent, and modular design
• Scalable architecture for future upgrades

Robot Unloading Capacity: 800KG

• Flexible & High-Efficiency Robot: Automated unloading with minimal human intervention
• Universal Fixture Design: Single fixture handles all brick types, reducing changeover time
• Adjustable Forklift Holes: Customizable hole sizes for different brick dimensions
• One-Touch Brick Type Switching: Seamless transition between brick specifications

• Original German Packaging Head: Ensures precise strapping and durability
• Simple Operation & Easy Maintenance: Streamlined interface and modular components
• Industry 4.0 Compatibility: Data logging and remote monitoring capabilities

Unloading & Stacking with 500kg Robot: Equipped with a 500kg robot for flexible and efficient operation, featuring high automation levels. The system enables flexible grouping and sorting, with modular options for horizontal and vertical strapping machines based on brick types and stacking heights.

• Flexible & Efficient Operation: Adapts to diverse production rhythms with rapid brick handling
• Modular Configuration: Select horizontal/vertical packers dynamically per brick specifications and stack heights
• Low Investment Cost: Optimized design balances automation with cost-effectiveness
• Multi-Brick-Type Upgrade Ports: Prebuilt interfaces for seamless adaptation to new brick models

The packaging conveyor employs an upper-layer conveying design with bottom circulation mechanism, minimizing floor space requirements and reducing corner damage to bottom-layer green bricks. Specifically engineered for block bricks, the system features dual-motor drive for high positioning accuracy and precise strapping operations.

• Two-Layer Pallet Circulation: Continuous pallet rotation between upper/lower layers for efficient material flow
• Minimized Brick Damage: Gentle handling design reduces chipping and cracking during packaging