Vacuum Brick Extruder with Vacuum De-airing System High-Pressure Extrusion and Adjustable Mold System for Clay Brick Making

The vacuum brick extruder is the core equipment in clay brick production, primarily used to extrude mixed clay materials under high pressure while applying vacuum treatment to enhance the compactness and strength of the green body. Its performance directly impacts brick quality, production efficiency, and the overall operational stability of the entire plant.

• Vacuum De-airing System: Removes air from the clay (typically achieving -0.092 to -0.098 MPa) to reduce porosity and enhance density, preventing cracking during drying and firing.
• High-Pressure Extrusion System: Utilizes spiral auger or two-stage extrusion mechanism (2.5-4.5 MPa pressure) for homogeneous clay compaction.
• Adjustable Mold System: Quick-change mold systems accommodate various brick dimensions and profiles (solid, hollow, or perforated bricks).
• Wear-resistant Materials: Critical components use high-chromium alloy steel or tungsten carbide coatings for extended service life.
• Automated Control: PLC-controlled systems monitor vacuum level, extrusion pressure, and motor load with optional remote monitoring capabilities.

• Material Processing: Mixes and extrudes clay (including shale or coal gangue)
• De-airing: Removes air bubbles to enhance structural strength
• Shaping: Forms bricks via customizable dies
• Cutting: Optional auto-cutting for precise brick lengths
• Conveying: Transfers bricks to drying or stacking systems

• Improves brick quality with waste rate reduction from >10% to <2%
• Boosts efficiency with 24/7 production capability and 20%+ energy savings (VFD equipped)
• Extends component lifespan from 3-6 months to 1-3 years
• Adapts to raw materials with 14-22% moisture content
• Reduces downstream processing issues like drying cracks and firing deformations

The vacuum extruder is the "heart" of a brick plant. Choosing a reliable, wear-resistant, automated machine ensures higher quality, lower costs, and long-term competitiveness.