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BRICTEC Vacuum Extruder - engineered for precision and efficiency in clay brick production

Vacuum Extruder
April 14, 2025
Category Connection: Clay Brick Making Machine
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Tags:
#Front Stencil Block Making Machine #Mixing Extruder Block Making Machine #Pre-screen Extruder Block Making Machine
Brief: In this dynamic demo, discover how the BRICTEC Vacuum Extruder revolutionizes clay brick production with precision and efficiency. Watch as we showcase its high-pressure extrusion, vacuum de-airing system, and adjustable mold capabilities in action, ensuring superior brick quality and operational benefits.
Related Product Features:
  • Vacuum De-airing System removes air from clay, achieving -0.092 to -0.098 MPa for enhanced brick density and reduced cracking.
  • High-Pressure Extrusion System uses spiral auger or two-stage mechanisms (2.5-4.5 MPa) for uniform clay compaction.
  • Adjustable Mold System allows quick changes for producing various brick dimensions and profiles.
  • Wear-resistant Materials like high-chromium alloy steel extend the lifespan of critical components.
  • Automated Control with PLC systems monitors vacuum levels, extrusion pressure, and motor load for intelligent adjustments.
  • Integrated auto-cutting ensures precise brick lengths for consistent production quality.
  • Operational Benefits include reduced waste rates (<2%), 24/7 production capability, and 20%+ energy savings.
  • Adaptable to various raw materials with 14-22% moisture content, minimizing drying cracks and firing deformations.
Faqs:
  • What is the capacity range of the BRICTEC Vacuum Extruder?
    The BRICTEC Vacuum Extruder offers a capacity range of 50-110 m³/h, depending on the model, ensuring high production efficiency for various brick manufacturing needs.
  • How does the vacuum de-airing system improve brick quality?
    The vacuum de-airing system removes air bubbles from the clay, achieving a vacuum level of -0.092 to -0.098 MPa, which enhances brick density and strength, reducing porosity and preventing cracks during drying and firing.
  • What materials are used to ensure the extruder's durability?
    Critical components of the BRICTEC Vacuum Extruder are coated with high-chromium alloy steel or tungsten carbide, providing exceptional wear resistance and extending the machine's service life to 1-3 years with minimal maintenance.
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